Distribution Center Warehouse LED Retrofit Case Study

Jul 17, 2025 | 0 comments |

This Distribution Center LED Retrofit case study showcases how a national big-box home furnishings retailer improved operational efficiency and lighting performance across its largest domestic warehouse. The company faced a common challenge in many commercial facilities: low light levels, high energy consumption, and escalating maintenance costs. Action Services Group was selected to deliver a complete commercial warehouse lighting solution that addressed all three concerns.

The Challenge: Substandard Light Levels and Rising Operating Costs

The distribution center in question was operating under outdated lighting conditions, producing just 70 lux, far below the company’s newly established corporate minimum of 200 lux. Employees will have lower productivity rates and create an unsafe working environment, as well as possibly violating code compliance. In addition to those issues, it interferes with daily operations. The facility experienced regular interruptions and high energy use. The retailer’s primary goals for the retrofit are to meet or exceed the new 200-lux minimum, reduce energy consumption, and minimize maintenance needs.

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The Solution: Turn-Key LED Retrofit for Commercial Warehouses

Action Services Group implemented a full-service, turn-key LED retrofit that included site evaluation, lighting design, photometric analysis, product selection, and professional installation. Leveraging a manufacturer-neutral business model, the team was able to specify the best lighting products based solely on performance, efficiency, and cost-effectiveness, rather than brand affiliations.

The integrated lighting solution pairs LEDs with advanced lighting controls. Having occupancy sensors throughout the warehouse ensures lights are only on when needed and cuts down on unnecessary energy consumption.

When the lighting installation was complete, the client’s lighting was 25% above the corporate standard, and energy usage dropped by 22%. LEDs emit enhanced light quality that creates a safer and more productive workplace for employees while minimizing the frequency of maintenance needs. The lower energy consumption and long lifespan lead to cost savings and a higher long-term ROI. The manufacturer-neutral approach ensured a customized solution that matched the facility’s specific operational goals.

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Testimonial:

“Action Services Group delivered a lighting solution that exceeded all expectations. Light levels went from barely acceptable to exceptional, and we’re seeing a real impact on our energy bills. Their product-neutral approach ensured we received the right fixtures and controls, not just what a brand was pushing. The entire process was seamless, from planning to installation. This retrofit improved both the working environment and our bottom line.”

– Facility Operations Manager, National Home Furnishings Retailer

Explore the Benefits of a Commercial Warehouse Lighting Upgrade

For distribution centers and warehouses aiming to improve lighting performance while controlling costs, a strategic LED retrofit can deliver measurable results. Action Services Group offers tailored lighting solutions backed by industry expertise and a commitment to client success. Contact us today by calling 610-558-9773, email [email protected] or schedule a call.

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