Industrial facilities stand as the backbone of manufacturing, warehousing, and heavy industry, demanding high-quality lighting solutions to ensure both employee safety and operational efficiency. However, upgrading industrial facility lighting requires careful consideration of various factors, from environmental conditions to compliance with safety codes. In this comprehensive guide, we delve into the essential aspects to contemplate when upgrading industrial facility lighting, shedding light on the benefits of modern LED technology and the specific requirements of different industrial applications.

The Importance of Industrial Facility Lighting

Industrial facilities operate under demanding conditions, including high temperatures, humidity, corrosive atmospheres, and vibrations. Thus, lighting solutions must not only withstand these harsh environments but also comply with fire, safety, and material codes. Additionally, lighting systems in industrial settings should minimize maintenance requirements and maximize energy efficiency to ensure cost-effectiveness and operational reliability.

Key Considerations When Upgrading to LED Lighting

1. Maintained Illumination Standards

Maintained illumination, measured in lux or foot candles, is crucial for creating a safe and productive work environment. Organizations like OSHA and IESNA recommend minimum lighting levels based on the frequency of activity and inherent dangers present. LED luminaires provide consistent illumination throughout their lifespan, ensuring compliance with maintained illumination standards.

2. Lighting Control Systems

Modern LED systems offer dimming and shut off capabilities to lower electricity usage. Advanced lighting controls, including occupancy sensors, daylight harvesting, and peak demand management, further optimize energy usage and provide real-time usage data for facility managers.

3. Vertical and Horizontal Illumination Requirements

Effective lighting design should address both horizontal and vertical illumination requirements. Horizontal illumination is crucial for illuminating work surfaces, while vertical illumination ensures visibility of signage and labels. A proper balance between horizontal and vertical illumination levels creates a safe working environment and enhances productivity.

4. Color Rendering Considerations

Color rendering index (CRI) measures a light source’s ability to accurately represent colors. High CRI lighting is essential for tasks requiring color differentiation, such as food processing and inspection areas. LED lighting with high CRI values ensures accurate color representation, contributing to food safety and quality control.

Consider Extreme Circumstances

Dirty power, a common issue in heavy industrial settings, refers to voltage and current fluctuations that can lead to premature lighting failures. In such environments, lighting fixtures must withstand extreme conditions while providing ample illumination. Light penetration is crucial, especially in facilities with high ceilings, requiring luminaires with long-throw optics to effectively illuminate work areas. Additionally, extreme temperatures exceeding 50°C (122 F) pose a challenge for standard luminaires, necessitating advanced cooling technology for continuous operation and reliability.

Industrial Lighting Through Action Services Group

Upgrading lighting in industrial facilities requires careful consideration of various factors, including durability, energy efficiency, and compliance with safety standards. From withstanding extreme conditions to ensuring optimal illumination levels, the right lighting solutions are essential for creating safe and productive work environments.

Action Services Group offers LED retrofits and lighting services tailored to the specific needs of industrial facilities, providing expert guidance and support throughout the process. To enhance safety, reduce energy costs, and improve overall productivity, contact Action Services Group today at 610-558-9773, via email at [email protected] or schedule a call by clicking the button below. Let us illuminate your industrial facility’s potential with innovative LED solutions.